The main control system issues production instructions based on the selected process formula. The system automatically extracts raw materials from the storage bin according to the proportion. After the raw materials are counterbalanced, they enter the mixing bin and the single-shaft mixer in sequence to achieve rapid mixing operation (3-5 minutes). After meeting the mixing accuracy requirements, the finished mortar is conveyed to the finished product warehouse and enters the automatic filling process. The newly designed automatic packaging machine performs timed and quantified filling operations as required, significantly enhancing the output efficiency. The packaged finished products are sent to the finished product area for stacking, waiting to be released from the factory.
A mortar production line with an annual output of about 20,000 tons usually uses 3 to 6 raw material tanks. Among them, two large tanks are used to hold bulk cement and fly ash, while the remaining small tanks are used to hold light calcium, heavy calcium, sand, etc.
High degree of automation: By adopting a PLC intelligent control system, the entire process from batching, mixing to packaging is fully automated, reducing manual intervention and enhancing production efficiency.
Precise measurement: Equipped with high-precision electronic scales and a trace additive system, it ensures that the raw material proportioning error is ≤±0.2%, guaranteeing stable product quality.
High-efficiency mixing: A gravity-free mixer is adopted, with a mixing uniformity of ≥99.5% and a single-batch circulation time of 3 to 5 minutes.
Environmentally friendly and low-consumption operation: The equipment is made of wear-resistant alloy materials, with key components having a lifespan of up to 10 years, reducing annual maintenance costs by 30%.
Strong flexibility and scalability: The formula management system can store over 200 types of formulas, meeting the full range of production demands from ordinary gypsum mortar to special waterproof gypsum mortar.
High production capacity and low energy consumption: Production capacity ranges from 5 to 100 tons per hour. It adopts waste heat recovery and variable frequency drive technology to reduce operating costs.
Qingdao Huangang Equipment Technology Co.,LTD is a professional production enterprise integrating the design, research and development, production, sales and service of dry mortar production line, special mortar production line, gypsum mortar production line, putty powder production line and raw material production equipment. The company has a number of national patents and registered trademarks.
Huangang core team has been engaged in the research and development and service of mortar equipmentsince 2oo8, and established Huangang Company in 2016. The company pays attention to technologyresearch and development and technical services, professional design, professional services, to build technology and service as the core of special mortar equipment, putty powder equipment professional non-standard customized manufacturers. In 2025, the company has 220+ employees, including 120+ professional personnel with college degree or above; Huangang Company has more than 30,0o0 square meters of fully automated production workshop.
Our company's core personnel have been engaged in the research and development and manufacturing of powder equipment since 2008, including more than 30 people such as mechanical designers, electrical engineers, manufacturing engineers and welding engineers.
In 2025, the company has 220+ employees, including 120+ professional personnel with college degree or above! Q1: Do you provide free design solutions?
A:Yes.Weoffer free customizeddesignsolutions tailored toyourproduc-tion capacity,facility layout, and material specifications.
Q2: Will there be dedicated training after installation?
A: Absolutely. Our engineers wil provide on-site training covering equip-ment operation, maintenance, and troubleshooting. Comprehensive docu-mentation is also included.
Q3: What is the warranty period?
A:We provide a1-yearwarranty coveringmanufacturing defects.For issues caused by improper use,we offr rapid repairs with cost-effective replace-ment parts.
Q4:What is the typical service life of the equipment?
A:With proper maintenance and operation,oursystemslast 10-15years.Heavy usage or poor maintenance may reduce longevity.
Q5: Is the equipment easy to operate? Does it require specialized person-nel?
A:The system features an intuitive HMl interface. Basic operations can be mastered by trained staff, while advanced functions require minimal tech-nical expertise.
Q6: How often should the equipment be maintained?
A:Weekly:Clean surfaces and inspect for wear.Monthly: Lubricate moving components.Annual: Full system calibration and safety check.
Q7:What does maintenance include?
A: Regular maintenance covers dust removal, lubrication, inspection of wear components (e.g-,paddles, seals), and sensor calibration.We provide a detailed maintenance schedule.