Dry-mixed mortar production line
Flexible packaging and transportation
It supports various packaging forms such as valve bags and ton bags, and is equipped with an automatic palletizer. Pneumatic conveying or belt conveying can be selected to adapt to different storage conditions and improve logistics efficiency.
Long-term economic benefits
Although the initial investment is relatively high, automated production significantly reduces labor and raw material costs, and the investment can be recovered within 1 to 2 years. In the long term, high-quality products can enhance customer satisfaction, bring in continuous orders and have a high return on investment.
This production line is composed of a storage system, a conveying system, a weighing and batching system, a mixing system, a finished product storage system, a packaging system, a dust removal system and an electrical control operation system, etc. Based on the stable operation, precise measurement and simple control of the traditional dry powder mixing production line, the top batching method is adopted to reduce the material conveying stroke, lower the time required for batch production and increase the output.
Fast unloading with no residue
The unique discharge door design (pneumatic or manual) ensures thorough material discharge, reduces waste, facilitates cleaning, and enhances batch switching efficiency.
Adapt to a variety of materials
It is not only applicable to ordinary dry-mixed mortar, but also can be mixed with thermal insulation mortar, tile adhesive, gypsum-based mortar, etc., meeting diverse production demands.
The industrial gearbox adopted replaces the traditional chain drive.
The structure combining mechanical seal and pneumatic seal is adopted to completely prevent the occurrence of slurry leakage.
Replaceable wear-resistant paddles and wear-resistant sleeves for the stuffing box ensure that no paddles need to be replaced when producing 200,000 tons of mortar.
The stirring device adopts a plow knife to mix the raw materials, which makes the stirring effect better and more thorough.
The unloading method with a large door shortens the unloading time, improves efficiency, and ensures no residue.
The shearing and scattering effects of the high-speed flying knife shorten the stirring time and increase the mixing accuracy. Especially for materials that are prone to agglomeration, it can play a role in breaking up and preventing agglomeration.
Sealed and dust-proof design
The fully enclosed structure, in combination with the dust removal system, effectively reduces the overflow of dust, meets environmental protection requirements, improves the working environment, and ensures the health of workers.
automated control
It can be combined with a PLC control system to achieve automatic batching, stirring and discharging, reducing manual intervention and improving production accuracy and consistency.
Low energy consumption operation
Optimize the power system, with a reasonable matching of motor power. It saves 20% to 30% energy compared to traditional mixers and reduces long-term production costs.
Qingdao Huangang Equipment Technology Co.,LTD is a professional production enterprise integrating the design, research and development, production, sales and service of dry mortar production line, special mortar production line, gypsum mortar production line, putty powder production line and raw material production equipment. The company has a number of national patents and registered trademarks.
Huangang core team has been engaged in the research and development and service of mortar equipmentsince 2oo8, and established Huangang Company in 2016. The company pays attention to technologyresearch and development and technical services, professional design, professional services, to build technology and service as the core of special mortar equipment, putty powder equipment professional non-standard customized manufacturers. In 2025, the company has 220+ employees, including 120+ professional personnel with college degree or above; Huangang Company has more than 30,0o0 square meters of fully automated production workshop.
Our company's core personnel have been engaged in the research and development and manufacturing of powder equipment since 2008, including more than 30 people such as mechanical designers, electrical engineers, manufacturing engineers and welding engineers.
In 2025, the company has 220+ employees, including 120+ professional personnel with college degree or above! Q1: Do you provide free design solutions?
A:Yes.Weoffer free customizeddesignsolutions tailored toyourproduc-tion capacity,facility layout, and material specifications.
Q2: Will there be dedicated training after installation?
A: Absolutely. Our engineers wil provide on-site training covering equip-ment operation, maintenance, and troubleshooting. Comprehensive docu-mentation is also included.
Q3: What is the warranty period?
A:We provide a1-yearwarranty coveringmanufacturing defects.For issues caused by improper use,we offr rapid repairs with cost-effective replace-ment parts.
Q4:What is the typical service life of the equipment?
A:With proper maintenance and operation,oursystemslast 10-15years.Heavy usage or poor maintenance may reduce longevity.
Q5: Is the equipment easy to operate? Does it require specialized person-nel?
A:The system features an intuitive HMl interface. Basic operations can be mastered by trained staff, while advanced functions require minimal tech-nical expertise.
Q6: How often should the equipment be maintained?
A:Weekly:Clean surfaces and inspect for wear.Monthly: Lubricate moving components.Annual: Full system calibration and safety check.
Q7:What does maintenance include?
A: Regular maintenance covers dust removal, lubrication, inspection of wear components (e.g-,paddles, seals), and sensor calibration.We provide a detailed maintenance schedule.