Save raw materials and reduce production costs
Automated production reduces material waste caused by manual operations. For instance, the loss of cement and sand can be reduced by 8% to 12%. In addition, precise batching avoids excessive use of additives. After optimizing the formula, industrial waste (such as fly ash and slag) can also be incorporated to further reduce raw material costs and increase profit margins.
It is adaptable to the production of various mortars and has high flexibility
By adjusting the formula and process parameters, the same production line can produce a variety of products such as masonry mortar, plastering mortar, tile adhesive, waterproof mortar and thermal insulation mortar, meeting the needs of different projects. Enterprises can flexibly adjust their product structures in response to market changes to enhance their market competitiveness.
Reduce reliance on labor and lower labor costs
Traditional mortar mixing requires a large amount of labor, while the dry-mixed mortar production line only needs 2 to 3 people to complete the entire production process, reducing labor costs by more than 60%. Meanwhile, automated operations have reduced the reliance on workers' technical proficiency and alleviated the problem of "difficulty in recruitment" in the construction industry.
The aggregate passes through the measuring layer, mixer layer, finished product warehouse, control room, bulk loader, and packaging machine from top to bottom. According to the formula requirements of the produced mortar, the required pre mixed mortar can be produced in real time through high-precision measuring scales combined with computer precise batching, mixing, packaging, and palletizing by the mixing host. Special mortar can also be manufactured according to the formula.
The entire process adopts an automated operation mode. The raw material warehouse of the stepped special mortar production equipment is located on the side of the main building. The advantage is that the investment cost is lower than that of the tower structure, but the disadvantage is that the footprint is slightly larger. The ready mixed mortar production line with tower or stepped structure can be selected according to actual needs.
Qingdao Huangang Equipment Technology Co.,LTD is a professional production enterprise integrating the design, research and development, production, sales and service of dry mortar production line, special mortar production line, gypsum mortar production line, putty powder production line and raw material production equipment. The company has a number of national patents and registered trademarks.
Huangang core team has been engaged in the research and development and service of mortar equipmentsince 2oo8, and established Huangang Company in 2016. The company pays attention to technologyresearch and development and technical services, professional design, professional services, to build technology and service as the core of special mortar equipment, putty powder equipment professional non-standard customized manufacturers. In 2025, the company has 220+ employees, including 120+ professional personnel with college degree or above; Huangang Company has more than 30,0o0 square meters of fully automated production workshop.
Our company's core personnel have been engaged in the research and development and manufacturing of powder equipment since 2008, including more than 30 people such as mechanical designers, electrical engineers, manufacturing engineers and welding engineers.
In 2025, the company has 220+ employees, including 120+ professional personnel with college degree or above! Q1: Do you provide free design solutions?
A:Yes.Weoffer free customizeddesignsolutions tailored toyourproduc-tion capacity,facility layout, and material specifications.
Q2: Will there be dedicated training after installation?
A: Absolutely. Our engineers wil provide on-site training covering equip-ment operation, maintenance, and troubleshooting. Comprehensive docu-mentation is also included.
Q3: What is the warranty period?
A:We provide a1-yearwarranty coveringmanufacturing defects.For issues caused by improper use,we offr rapid repairs with cost-effective replace-ment parts.
Q4:What is the typical service life of the equipment?
A:With proper maintenance and operation,oursystemslast 10-15years.Heavy usage or poor maintenance may reduce longevity.
Q5: Is the equipment easy to operate? Does it require specialized person-nel?
A:The system features an intuitive HMl interface. Basic operations can be mastered by trained staff, while advanced functions require minimal tech-nical expertise.
Q6: How often should the equipment be maintained?
A:Weekly:Clean surfaces and inspect for wear.Monthly: Lubricate moving components.Annual: Full system calibration and safety check.
Q7:What does maintenance include?
A: Regular maintenance covers dust removal, lubrication, inspection of wear components (e.g-,paddles, seals), and sensor calibration.We provide a detailed maintenance schedule.
Supplier HomepageProductsMortar production line300, 000-Ton Dry-Mixed Mortar Production Line Customization Expert - Full Range of Mixing Plant Models Available to Meet Various Production Needs