Dry-mixed mortar equipment is usually composed of a raw material storage system, a batching and metering system, a mixing system, a packaging system and a control system. The raw material storage system includes sand silos, cement silos, etc., and is equipped with dust removal devices to reduce dust pollution. The batching system adopts high-precision electronic scales or screw conveyors to ensure accurate material proportioning. The mixing system mostly adopts gravity-free mixers or helical ribbon mixers, which have a high degree of mixing uniformity.
The packaging system can be equipped with valve bag packaging machines or bulk tank trucks for conveying, catering to the diverse needs of different customers. The control system adopts PLC automation technology to achieve formula management, production monitoring and fault alarm, ensuring the stability and efficiency of the production process.
Dry-mixed mortar equipment generally adopts PLC (Programmable Logic Controller) automatic control systems to achieve intelligent management of the production process. Operators can set the formula parameters through the touch screen, and the system will automatically complete the processes such as batching, mixing and packaging. The control system also has a data storage function, which can record production batches, output and equipment operation status.
Some advanced equipment supports remote monitoring and realizes fault early warning and maintenance reminders through Internet of Things technology. Automated control not only enhances production efficiency but also reduces human errors, ensures the consistency of product quality, and simultaneously lowers labor costs.
The dust removal system is an indispensable process configuration in the mortar production line. According to the different process requirements and characteristics of the dry-mixed mortar production configuration process, Huan Gang Heavy Industry has installed various types of dust collectors at the points where dust is prone to occur, ensuring that all powder materials can be processed in a closed environment, reducing environmental pollution, and the dust emissions meet the national standard requirements. The working conditions have been improved and the recycling rate of raw materials has been increased.
The mixing and stirring system is a crucial link in the production of dry-mixed mortar and also the "heart" of the factory. Huan Gang Heavy Industry's dry-mixed mortar production is equipped with pure international standard mixing and stirring machines. The mixing uniformity is suitable, the mixing time is controllable, and it has excellent repeatability and low maintenance rate. It can be equipped with high-speed flying knives, and the blades can be opened according to the working conditions to achieve the mixing and dispersion of fibers and pigments.
Qingdao Huangang Equipment Technology Co.,LTD is a professional production enterprise integrating the design, research and development, production, sales and service of dry mortar production line, special mortar production line, gypsum mortar production line, putty powder production line and raw material production equipment. The company has a number of national patents and registered trademarks.
Huangang core team has been engaged in the research and development and service of mortar equipmentsince 2oo8, and established Huangang Company in 2016. The company pays attention to technologyresearch and development and technical services, professional design, professional services, to build technology and service as the core of special mortar equipment, putty powder equipment professional non-standard customized manufacturers. In 2025, the company has 220+ employees, including 120+ professional personnel with college degree or above; Huangang Company has more than 30,0o0 square meters of fully automated production workshop.
Our company's core personnel have been engaged in the research and development and manufacturing of powder equipment since 2008, including more than 30 people such as mechanical designers, electrical engineers, manufacturing engineers and welding engineers.
In 2025, the company has 220+ employees, including 120+ professional personnel with college degree or above! Q1: Do you provide free design solutions?
A:Yes.Weoffer free customizeddesignsolutions tailored toyourproduc-tion capacity,facility layout, and material specifications.
Q2: Will there be dedicated training after installation?
A: Absolutely. Our engineers wil provide on-site training covering equip-ment operation, maintenance, and troubleshooting. Comprehensive docu-mentation is also included.
Q3: What is the warranty period?
A:We provide a1-yearwarranty coveringmanufacturing defects.For issues caused by improper use,we offr rapid repairs with cost-effective replace-ment parts.
Q4:What is the typical service life of the equipment?
A:With proper maintenance and operation,oursystemslast 10-15years.Heavy usage or poor maintenance may reduce longevity.
Q5: Is the equipment easy to operate? Does it require specialized person-nel?
A:The system features an intuitive HMl interface. Basic operations can be mastered by trained staff, while advanced functions require minimal tech-nical expertise.
Q6: How often should the equipment be maintained?
A:Weekly:Clean surfaces and inspect for wear.Monthly: Lubricate moving components.Annual: Full system calibration and safety check.
Q7:What does maintenance include?
A: Regular maintenance covers dust removal, lubrication, inspection of wear components (e.g-,paddles, seals), and sensor calibration.We provide a detailed maintenance schedule.